CNC Machining Blog

Programming 5-Axis Transform Planes Using IJK UVW Vectors

Posted by Mike Cope on Mon, May 09, 2016

I recently received a comment on one of my previous blog posts – “5-Axis Programming: programming with tool vectors”-  asking about how to designate a 5-axis Transform Planes using IJK UVW vector tokens, instead of the traditional ABC rotary axis designations. Instead of just replying to that comment, I thought I would write this post as a response. Since this will be a continuation of the previous article on tool vectors, I suggest that you read and understand using IJK tool vectors as a pre-cursor to this article.

tool_vector_30-1.jpg

The idea behind creating a transform plane using vectors is exactly the same as programming tool movement with IJK tool vectors; however, the difference lies in the fact that you will have two separate vectors…using IJK for one and UVW for the second one. The reason you need for two separate “legs” for this function, is because you cannot designate a plane with only one axis. I will use the floor inside a room as my analogy…you could not create a floor in a room without having at least two walls. With only one, the floor would simply spin around the single axis, and could actually point in any direction. To accommodate the two legs of the transform plane, and because we want to determine the direction of the Z-axis ultimately, we will use the X-axis and Y-axis as our legs, or walls of the desired transform plane.

tool_vector_31.jpg

Below is an example of the G-code used to designate the Transform Plane shown in the image above using IJK UVW vectors (rotating 90 degrees around the Y-axis). The original part zero was the top center of a 6” x 6” x 6” cube:

G68.2 X3.0 Y-3.0 Z-6.0 I0 J0 K-1 U0 V1 W0

The IJK designates the orientation of the RED arrow (X-axis). The X and Y direction of the arrow hasn’t moved from its original orientation, and are still in-line with the origin point in both directions. Only the Z-axis direction has changed…it is now pointing downward in the negative Z direction…therefore we use the negative one (-1). Had this been a positive one (+1) (I0 J0 K1), the red arrow would have been pointing UPWARD, and the Z-axis would have been oriented to the left side of the part.

The UVW designates the direction of the GREEN arrow (Y-axis). To designate the direction of the arrow, we only need to use a value of positive one (+1) in the Y-axis direction – which coincidently would be the same orientation of the Y-axis if we were machining on the top side of the part…this UVW vector would be the same for any transform plane where the Y-axis is still aligned in its original orientation. However, if a negative one (-1) had been used for the V token (U0 V-1 W0) then the GREEN arrow would be pointing toward the front of the part (180 degrees different), and the Z-axis would have been oriented to the left side of the part.

tool_vector_32.jpg

As you can see, with a little bit of understanding, this really isn’t that difficult to visualize or program. In this example we used a simple 90 degree rotation around one axis, but this same principle could be used to designate any compound angle of rotation necessary for any transform plane required. It is as simple as pointing the RED and GREEN arrows in the direction they need to point, and the Z-axis will always point perpendicular to the plane created.

Tags: 5-Axis Machining, NC / G-Code Programming, Milling, CNC Control & Software, Manufacturing Industry Insights, control technology